MORL-CA: Dynamic Multi-Objective Reinforcement Learning for Chlor-Alkali Process Optimization Under Time-Varying Conditions

Abstract

Chlor-alkali production is a large-scale industrial process whose operating conditions and equipment states evolve over time. Its process optimization requires ongoing trade-offs among conflicting objectives such as product yield, energy consumption, and equipment life. Existing optimization approaches are typically static and must be re-optimized after environmental changes, limiting their real-world applicability. In this work, we model the problem as a dynamic multi-objective sequential decision-making problem that continuously tracks a time-varying Pareto set under changing conditions. We propose MORL-CA, a multi-objective reinforcement learning framework that integrates offline pretraining on historical data with constrained online policy refinement. MORL-CA introduces a state-aware adaptive objective weighting mechanism within a multi-critic actor-critic architecture, enabling localized Pareto-improving policy updates while satisfying operational and safety constraints. Extensive experiments in an environment conducted from real chlor-alkali data demonstrate that MORL-CA achieves superior Pareto solution quality and smoother adaptation to dynamics compared with state-of-the-art multi-objective optimizers and MORL baselines.